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No Needle 0~20mm/s Speed Power Battery Crush and Needling Integrated Testing Machine with GB/T 31485-2015 Certifications

Categories Battery Testing Machine
Brand Name: KEJIAN
Model Number: KJX-314
Certification: ISO,CE and etc.
Place of Origin: China
MOQ: 1 set
Price: Negotiate
Payment Terms: L/C,D/A,D/P,T/T,Western Union,MoneyGram,In cash, escrow
Supply Ability: 200 sets per month
Delivery Time: In stock,3-7 working days after order confirmed
Packaging Details: Each set protected with resin fiber and PP film, then put into professional export Strong plywood case
Product name: No Needle Type Power Battery Crush
Warranty: 12 Months
Standard: GB/T 31467.3-2015,GB/T 31485-2015,QC/T 741-2006,QC/T 742-2006
Pressure control: Electromagnetic servo valve control
Drive mode: Hydraulic system driver
Oil pressure range: 2600mm
Speed: 0~20mm/s
Sensor resolution: 1/100,000
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    No Needle 0~20mm/s Speed Power Battery Crush and Needling Integrated Testing Machine with GB/T 31485-2015 Certifications

    No Needle 0~20mm/s Speed Power Battery Crush and Needling Integrated Testing Machine with GB/T 31485-2015 Certifications

    Product Description

    Purpose and instructions:

    Power battery pack is used for simulating extrusion needle machine power battery pack or system or monomer battery or battery module is in use, transport and storage in the process of using battery squeezed, artificial rendering battery when subjected to strong extrusion force or sharp objects puncture may appear different status, to evaluate the safety performance of the battery; The equipment in case of need to battery fire or explosion during the experiments can absolutely guarantee the personal safety and no test environment.

    Experimental evaluation results:

    Battery pack or system or monomer to explosion, fire or module for qualified.


    GB/T 31467.3-2015,GB/T 31485-2015,QC/T 741-2006,QC/T 742-2006,QC/T 743-2006,QC/T 744-2006,GB/T 18333.2-2015 etc.

    Equipment structure features:

    6.1 Equipment safety explosion-proof function, convenient performance and environmental performance

    6.1.1. The external field test:

    Put in separate test compartment, compartment for the solid wall all round, compartment door for explosion door, compartment (computer should have 2-3 m,The controller and test separated in order to achieve the purpose of security testing.

    6.1.2 Machine type:Three beam four pillars four nut horizontal organization,This structure distinct advantage As shown in figure 1:

    Three beam are highly 45 # steel, with sufficient strength and rigidity;

    Chromium plating column surface to enhance the wear resistance, working space is capacious;

    Extruder: the front door, the back door, the top are all can be closed the open structure,For lifting the battery position, when not test plate can be closed;

    KJX-314 No Needle Type Power Battery Crush and Needling Integrated Testing Machine

    6.1.3 . operating system:

    Manual and automatic(PC operation)two operating modes;

    Equipment body separated from the console, it can be remote control. Operating personnel away from test area, remote maximum distance: 50 meters. The deadline to protect the safety of the tester;

    6.1.4. The machine structure: Divided into the box, spacer layer, outside the box in three parts,

    Inner material: Advanced stainless steel plate (SUS#304 thickness:3.0mm),Welding stainless steel full weeks,Inner box labeled with all at the same time with high temperature resistance and flame retardant properties of teflon tape,Within reach protect test cases at the same time, easy to clean up after the test, teflon tape is easy to replace;

    Outward material: Cold rolled steel sheet of the lacquer that bake (thickness: 3.0mm);

    In the interval plays a role of buffer and heat insulation layer,When the casing pressure is too large, can effectively alleviate the impact of the external tank pressure,Sample tested at the same time when the box body internal combustion at high temperature can effectively interrupt transfer temperature, protecting personal safety tester.

    6.1.5. Equipment enclosure on the back door (As shown in figure 2):

    All have explosion-proof explosion-proof door door installation,When the intensity of pressure in the cabinet is too large(about 30kgf),explosion-proof door will open. Can achieve effective pressure explosion venting function. Explosion door easy open easily, sealing connection is good, easy to operate,

    Explosion door sustainable open when necessary, in order to achieve the effect of the open type;

    KJX-314 No Needle Type Power Battery Crush and Needling Integrated Testing Machine

    KJX-314 No Needle Type Power Battery Crush and Needling Integrated Testing Machine

    6.1.6. Equipment before the door(As shown in figure 3 and figure 4):

    Open the door, the front door is equipped with a safety switch. When the door is opened, the control part of the equipment can not be started and can not be operated. Only when the door is closed, the control program can be started to carry out the follow-up operation, play a real role in the protection;

    The front door can be fully opened when necessary, can achieve the effect of open type, so from the design point of view, the whole device is able to achieve full open effect.

    6.1.8. The observation window:

    The window size is 600 * 600 mm, Structure of double vacuum tempered glass, glass inside and outside labeled with explosion-proof membrane, 10 mm toughened glass thickness;

    Double deck glass mounted between the square mass ejection net shields, in protection at the same time, can observe the internal test case.

    6.1.9.Instrument connection:Located in the body back, convenient external voltage, temperature, current collection line.

    6.1.10.Extrusion plate form:

    a.GB31485 Monomer battery/module extrusion head:Half the cylinder radius of 75 mm,The length of the half cylinder is 600 mm;

    b. GB31467.3 Battery pack or system extrusion head,Radius of 75 mm half cylinder, and half the length of the cylinder is 1000 m.

    6.1.11.Needle clamp form:

    a. High temperature resistant steel: Φ3mm ~ Φ8mm. Steel needle, needle tip Angle 45 ° ~ 60 °, the surface is bright and clean, no rust, oxidation layer and oil)

    b. With 6 mm ~ Φ Φ 10 mm of high temperature resistant steel, steel needle (needle tip Angle 45 ° ~ 60 °, the surface is bright and clean, no rust, oxidation layer and oil)

    6.1.12.direction of extrusion:

    The battery monomer:Perpendicular to the direction of the battery plate pressure

    The battery module:Battery module are most vulnerable to squeeze on the vehicle layout direction or perpendicular to the orientation of monomer battery

    The battery pack or system:The X axis and Y axis (the car is in the X axis, another perpendicular to the horizontal direction of the moving direction of the Y axis).

    needling direction:

    The battery monomer:Perpendicular to the direction of the battery plate passes through throughout the location should be near by the geometric center

    Battery Module:Perpendicular to the direction of the battery plate, throughout, in turn, until the three monomer battery.

    6.1.13.positioning device:

    Three jaw chuck:Automatic positioning device, the use of uniform on the chuck body three activities of the radial movement of jaw. The workpiece clamping and positioning of machine tool accessories. Advantage is able to quickly find out the center, convenient and reliable clamping at the same time.

    KJX-314 No Needle Type Power Battery Crush and Needling Integrated Testing Machine

    6.1.14.Battery platform:

    Drop test stand, used for placing the battery test bench for electric hoist. And can move around in order to achieve the goal of optimal position;

    Height adjustment of 0 ~ 400 mm, the maximum load of 800 kg;

    Placed flat electrolyte collection plate, may at any time to collect the test process of leakage, easy to replace and spare electrolyte; design:

    Test the casing at the top is equipped with an LED explosion-proof lighting. Can be dustproof, explosion, fire, explosion-proof lamp shell is easy to replace.

    6.1.16.scramming device:

    Extrusion machine with a "stop" button for the emergency treatment of critical situations ;

    "Stop" button for critical cases, stop all movements of the extruding machine, to prevent the occurrence of harm;

    6.1.17.Power equipment support part: Equipment at the bottom of the universal wheel with fixed and adjustable support leg for a fixed position;

    6.1.18.monitoring system:

    Test case with American kamm CBP-130CMS-NP(S) wireless network surveillance camera head were observed and recorded. Shoot the video camera can clear as part of the test report;

    Video data to save, at the same time can be realized through the network camera remote monitoring and real-time observation.

    6.2. Exhaust smoke and fire extinguishing system

    6.2.1Equipped with exhaust fan at the back of the box, a diameter of 300 mm, and exhaust guide, can be an external suction fan. Have air inlet box on the left side of the open at the same time, at the end of the test can open the air inlet, the casing gas discharge quickly. In the test, need to first open an external suction fan.

    6.2.2The smoke alarm and fire extinguishing system design:anti-hazard classification ExsdIIBT4, Equipment with automatic convulsions smoke sensors.For battery possible burst into flames phenomenon, first with a smoke alarm in the test area. When test sample produce smoke, smoke alarm is able to automatically detect. Device itself fan start automatically (can also be at the beginning of the test a will start fan). At the same time to remind the tester manual open external suction fan, smoke through the exhaust pipe test outside.

    Device equipped with rear each equipped with a fire extinguisher, such as battery to be tested on fire, can operate on integrated control panel to fire extinguishing equipment.

    6.3 hydraulic system

    6.3.1.hydraulic system:Variable pump oil supply system, hydraulic cylinder volume is big, guarantee the fast charging, reducing the time of hydraulic pressure, and increase the cooling area, in addition to the low temperature of hydraulic oil quickly.

    6.3.2.Oil pressure stroke:2600mm.

    6.3.3.Extrusion speed of acupuncture:1~20mm/s , The extrusion velocity:(5±1)mm/s ,Commonly used acupuncture speed:(25±5)mm/s , running speed can be adjusted through the servo valve.

    6.3.4.maximum extrusion pressure: 500kN,Extrusion can be adjusted through the servo valve.

    6.3.5.hydraulic servo system: System consists of servo controller, hydraulic protection module, servo cylinder, change of device, etc. The servo valve installed on the hydraulic protection module directly. The control principle as shown in the figure below:

    6.3.6 The fuel tank material:Is made of stainless steel plate, can effectively prevent corrosion in use for a long time, the heat dissipation ability.

    KJX-314 No Needle Type Power Battery Crush and Needling Integrated Testing Machine

    Squeeze test software main interface (as shown in the figure below) :

    9.1. Four areas (curve regional, real-time acquisition data area, control panel and test data area) be clear at a glance. This system will force, deformation (displacement), voltage summary shown in a test interface;

    9.2. The data area can be hidden;

    9.3. Stored set in testing, curve and print;

    9.4. The test set consists of: Sample information, control scheme, test criterion commonly used information, etc;

    9.5. Move fast speed on the test board can be set if there is a requirement for speed (for testing);

    9.6. Can use the shortcut key to control the machine movement;

    9.7. Delete data in the database can be artificial selective;

    9.8. Automatic calculation of data in the database statistics, each column a maximum, minimum, average, standard deviation, coefficient of variation, etc;

    No Needle Type Power Battery Crush and Needling Integrated Testing Machine

    Data collection system:

    Multi-channel temperature data acquisition module, the temperature acquisition circuit adopts the model of N * 4, convenient for subsequent extended when necessary.

    Multi-channel dc voltage and current acquisition module, dc voltage acquisition mode, using N * 4 convenient subsequent extended when necessary.

    Equipped with RS232, USB serial port, can connect to multiple testing instruments to realize automatic data acquisition, strong anti-jamming capability.

    Test using the entire video monitoring, to ensure the high precision of test data, running stability.

    Data can be automatically recorded and stored, automatic generation of test report.

    Range of temperature test: - 200 ℃ ~ 1200 ℃, the temperature accuracy: ±5℃

    DC Voltage: 0-1000V


    control module:Imports of key components and the sampling control system.

    Temp Accuracy:±0.1℃,figure is under normal temperature. Sampling frequency: 50ms

    Voltage accuracy:.±0.5%FS,figure is under normal temperature. Sampling frequency: 100ms

    Current: precision.±0.5%FS,The number of normal voltage value shall prevail

    Time resolution: Equipment in data sampling, can accurate smallest unit, 20ms.

    Voltage resolution: ≤1mV. Used equipment in the test or set voltage, minimum voltage value.

    Analog input type: Thermocouple mV, V, mA (dynamic linearization and linear optimization applies to B, E, J, K, L, R, S, T, U type thermocouple)

    Collecting instrument storage capacity: 100MS/s Sampling rate single channel can be collected 20 s, multi-channel can collect 2 s; 100 ks/s sampling rate single channel can collect 5 h. The multi-channel can collect 10 min.

    Acquisition channel: 18 channels (temperature, current, voltage of each channel 6)

    Technical parameters:

    Drive mode

    Hydraulic system driver
    Pressure controlElectromagnetic servo valve control
    Maximum extrusion force acupuncture500kN(50 tons
    Maximum size can test battery pack3200×2500×2000mm(W×D×H)
    Oil pressure range2600mm
    Speed0~20mm/s, Squeeze the commonly used for speed:(5±1)mm/s. The rate of commonly used acupuncture:(25±5)mm/s
    Strength showsHigh precision pressure sensor and through the computer screen display
    Sensor resolution1/100,000
    Extrusion display precision±0.1%, Accuracy:±1%
    Unit conversionkgf ,lbf ,N, kN
    Stroke Resolution0.01 mm
    Displacement control accuracy±1%
    The voltage display precision±0.2%FSR
    Sampling Rate100 Times/SEC
    Pressure holding time0~9999s can be adjustable
    Signal transmission wayA serial port RS 232 serial port or USB2.0 high-speed transmission

    Installation environment requirements:

    1.Ambient temperature: indoor temperature~35℃

    2.Environmental humidity: 20%~ 65±5%R.H

    3.Big air pressure: 86~106Kpa

    4.Around without strong vibration, without direct sunlight or other heat source direct illuminate

    5.Installed base for ground, the ground requires clean and smooth.

    6.The power supply requirements: 3&AC380V, 50Hz±2%, t hree-phase five wire system, reliable grounding

    No Needle Type Power Battery Crush and Needling Integrated Testing Machine


    KJX-314 No Needle Type Power Battery Crush and Needling Integrated Testing Machine

    Why choose us?

    1. Considerate Service Different countries plugs, manually change the-voltage from 110V to 220V, insurance indicator.

    2.Excellent after sale service:

    1 YEAR warranty. If you have any problems during testing process, we promise we will give you a reply with 24 hours and solution provide within 3 working days. What you need to do is to send us the controller.

    3.Good Packaging:

    Covered with air bubble film before put the machine into the wooden case, which not only has good shock absorption, impact resistance, heat sealing and also has the advantages of nontoxic, odorless, moisture corrosion, good transparency etc

    Quality No Needle 0~20mm/s Speed Power Battery Crush and Needling Integrated Testing Machine with GB/T 31485-2015 Certifications for sale
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